This kind of circuit is specifically intended for systems where
independent temperature control is necessary for each user
circuit:
Temperature control units have to be installed for each user to provide
independent temperature and water flow.
Minibox, water cooled units, for installation side by side to the user
machine.
Minibox units can be used to chill and temperature control one or two
independent circuits.
A centralized free-cooler provides cold water/brine to all the temperature
controllers, Minibox units and to the hydraulic circuits of the injection
moulding machines.
Benefits:
Maximum flexibility to manage independent temperature and flows
Accurate temperature control
Accurate quality of the moulded pieces
Optimized cycle times and higher productivity
Higher energy efficiency in comparision with a centralized circuit
(dedicated cooling for each user)
Simplified installation of the water pipe circuit
Energy savings:
it is possible to inlcude free cooling operating mode on the moulds
circuits
The free-cooler is automatically switched to a lower temperature when
ambient air is sufficiently cold; this provides a pre-cooling of water/brine in
the free-cooler reducing the operating time of the compressors of the MINIBOX
chillers; this option is available in two versions:
Energy recovery by means of a direct mixing of water from the free-cooler
with process water for the moulds
Energy recovery by means of an indirect free-cooling mode; in this case
process water is chilled by the free-cooler water/brine through a heat
-exchanger
The free-cooler has to be installed outdoors;
two versions are available:
Self-draining “FCE” Free-cooler (working without glycol)
“FC” Free-cooler, which has to be used with glycol to prevent freezing, if
ambient temperature can drop below 0°C
Benefit: Energy Saving
the free-cooler has no compressor and uses ambient air to directly cool
water/brine